D1005/D1005-7906 Advanced Ceramic Brake System
1. Product Basic Information
1.1 Product Name & Positioning
Official Product Name: Toyota Highlander Front Brake Pads – Advanced Ceramic Formula
Product Code: D1005, D1005-7906
Market Positioning: Professional-grade OEM-equivalent brake pads designed for wholesale distribution to automotive parts distributors, professional repair shops, and fleet maintenance operations. These ceramic brake pads for 2013, 2015, and 2016 Toyota Highlander models deliver superior stopping performance with minimal dust generation, making them the ideal choice for Toyota Highlander brake pad replacement projects.
1.2 Target Audience
Primary Users:
- Automotive parts wholesalers and distributors
- Professional auto repair shops and service centers
- Fleet maintenance departments
- Toyota Highlander dealership service departments
- Independent mechanics specializing in Toyota vehicles
Secondary Users:
- Automotive parts retailers
- Online auto parts merchants
- Performance brake specialists
1.3 Application Scenarios
- Routine brake maintenance and replacement
- High-mileage vehicle servicing
- Fleet vehicle maintenance programs
- OEM quality restoration projects
- Professional brake system upgrades
- Preventive maintenance schedules
1.4 Product Specifications
| Specification | Details |
|---|
| FMSI Number | D1005, D1005-7906 |
| Vehicle Fitment | 2013, 2015, 2016 Toyota Highlander |
| Axle Position | Front |
| Material Composition | Advanced Ceramic Formula |
| Set Contents | 4 Brake Pads with Shims |
| Wholesale MOQ | 50 Sets per Order |
| Package Type | Professional wholesale packaging |
2. Value Proposition
2.1 Problems Solved
Primary Pain Points Addressed:
- Excessive Brake Dust: Ceramic formula drastically reduces wheel contamination compared to semi-metallic pads
- Noise Issues: Eliminates common brake squealing and grinding sounds
- Inconsistent Performance: Maintains reliable stopping power across all driving conditions
- Premature Rotor Wear: Minimizes abrasion to extend rotor lifespan
- Supply Chain Reliability: Factory-direct sourcing ensures consistent availability
Customer Need Fulfillment:
- Professional-grade quality at wholesale prices
- OEM-equivalent performance without dealership markups
- Bulk availability for high-volume operations
- Complete cross-reference compatibility for inventory management
2.2 Core Advantages & Unique Selling Points
Key Differentiators:
- Advanced Ceramic Technology
- Proprietary ceramic compound formulation
- Superior heat dissipation properties
- Extended pad life compared to organic alternatives
- OEM-Equivalent Quality
- Factory-manufactured to original equipment standards
- Precision-engineered for exact Toyota Highlander specifications
- Meets or exceeds FMSI classification requirements
- Complete Installation Kit
- Includes precision-matched shims for proper fitment
- Ready-to-install configuration reduces labor time
- Professional-grade hardware included
- Wholesale-Optimized Business Model
- Factory-direct pricing structure
- Minimum order quantities designed for distributors
- Flexible shipping and logistics options
- Universal Compatibility
- Extensive cross-reference with major brake brands
- Compatible with 15+ OEM and aftermarket part numbers
- Simplifies inventory management
2.3 Competitive Differentiation
Versus OEM Toyota Parts:
- 30-40% cost savings without quality compromise
- Faster availability and delivery times
- Better wholesale pricing structure
Versus Generic Aftermarket:
- Superior ceramic formulation vs. basic semi-metallic
- Factory quality control standards
- Complete shim kit inclusion
Versus Premium Brake Brands:
- Comparable performance at lower wholesale cost
- Direct factory sourcing eliminates middleman markup
- Bulk order flexibility
3. Features & Specifications
3.1 Main Function Modules
Braking System Components:
- Friction Material Layer
- Advanced ceramic composite matrix
- Multi-layer construction for optimal heat transfer
- Embedded copper-free friction modifiers
- Backing Plate
- High-strength steel construction
- Precision-stamped for exact caliper fit
- Corrosion-resistant coating
- Shim System
- Multi-layer noise dampening shims
- Precision-matched to pad dimensions
- Temperature-resistant adhesive bonding
- Wear Indicators
- Integrated wear sensor compatibility
- Visual inspection indicators
- Standardized warning system integration
3.2 Technical Parameters & Performance Indicators
Material Specifications:
- Base Material: Advanced Ceramic Formula
- Friction Rating: FF (FMSI Classification)
- Coefficient of Friction: 0.35-0.45 (optimal range)
- Density: High-density ceramic composite
- Hardness Rating: Optimized for minimal rotor wear
Dimensional Specifications:
- Length: [Toyota OEM Standard]
- Width: [Toyota OEM Standard]
- Thickness: [New Pad Standard Thickness]
- Weight per Set: Approximately 2-3 kg
Performance Ratings:
- Maximum Operating Temperature: 700°F (371°C)
- Minimum Operating Temperature: -40°F (-40°C)
- Fade Resistance: Excellent (maintains performance under sustained braking)
- Recovery Time: Rapid thermal recovery
3.3 Innovation & Technology Highlights
Ceramic Formula Advantages:
- Low Metallic Content: Reduces corrosive brake dust
- Thermal Stability: Consistent friction across temperature ranges
- Quiet Operation: Inherent noise dampening properties
- Extended Lifespan: 30-50% longer wear life than semi-metallic
Manufacturing Excellence:
- Precision Molding: Computer-controlled compression molding
- Quality Assurance: Multi-point inspection process
- Scorching Process: Pre-cured for immediate optimal performance
- Chamfered Edges: Reduces noise and improves initial bedding
4. Performance Characteristics
4.1 Friction & Stopping Performance
| Performance Attribute | Specification |
|---|
| Friction Rating | FF (FMSI Classification) |
| Operating Temperature Range | -40°F to 700°F (-40°C to 371°C) |
| Dust Generation | Low (Ceramic Formula) |
| Noise Level | Ultra-Quiet Operation |
| Rotor Wear Rate | Minimal Abrasion |
| Break-in Distance | 150-250 miles |
4.2 Operational Excellence
Temperature Performance:
- Maintains consistent friction coefficient from cold start to sustained braking
- Excellent fade resistance during mountain driving or heavy loads
- Rapid thermal recovery between braking events
Environmental Adaptability:
- Performs reliably in extreme cold conditions (-40°F)
- Maintains effectiveness in high-heat scenarios (up to 700°F)
- Resistant to moisture and humidity effects
- Salt and corrosion resistant
Durability Factors:
- Expected Lifespan: 40,000-60,000 miles under normal driving
- Rotor Compatibility: Minimal rotor wear extends rotor life
- Shim Longevity: Durable multi-layer construction
- Fade Resistance: Maintains performance throughout pad life
4.3 Key Performance Benefits
For End Users:
- Smooth, confident pedal feel
- Quiet operation eliminates embarrassing squeals
- Clean wheels with minimal dust accumulation
- Extended service intervals reduce maintenance costs
For Installers:
- Quick break-in period (150-250 miles)
- Predictable bedding characteristics
- Reduced callback rates
- Customer satisfaction
5. Cross Reference Compatibility
5.1 Complete Cross-Reference Table
This D1005 brake pad set is compatible with the following OEM and aftermarket part numbers for Toyota Highlander front brakes:
| Manufacturer | Part Number |
|---|
| AKEBONO | A-687WK |
| AKEBONO | AN-687WK |
| BENDIX AUS | DB1517 |
| BENDIX EUR | 572562B |
| FMSI | D1005 |
| FMSI | D1005-7906 |
| HI-Q | SP1456 |
| HITACHI | NDP378 |
| KASHIYAMA | D2249 |
| KASHIYAMA | D224902 |
| KASHIYAMA | D2249H |
| LEXUS | 0446548080 |
| TOYOTA | 04465-0W070 |
| TOYOTA | 04465-48100 |
| TOYOTA | 0446548110 |
| TOYOTA | AY040-TY070 |
| TOYOTA | V9118-A093 |
5.2 Inventory Management Benefits
Simplified Stock Control:
- Single SKU replaces 17+ competing part numbers
- Reduces inventory complexity for distributors
- Universal fitment across three model years
- Streamlines ordering and fulfillment
Customer Service Advantages:
- Easy cross-referencing for customer inquiries
- Compatible with all major parts catalogs
- Reduces order errors and returns
- Improves parts counter efficiency
6. User Experience & Installation
6.1 Ease of Installation
Installation Simplicity:
- Skill Level Required: Intermediate (professional technician recommended)
- Estimated Installation Time: 45-90 minutes for complete front axle
- Special Tools Required: Standard brake service tools (caliper compressor, torque wrench)
- Modification Required: None – direct OEM replacement
Installation Process Overview:
- Safely lift and secure vehicle
- Remove wheel assemblies
- Compress caliper piston
- Remove old brake pads
- Inspect rotors and caliper hardware
- Install new pads with included shims
- Reassemble caliper and hardware
- Torque to Toyota specifications
- Pump brake pedal and test
- Perform break-in procedure
6.2 User-Friendly Features
Professional-Grade Packaging:
- Clearly labeled with application information
- Protected packaging prevents damage during shipping
- Includes installation guidelines
- Shims pre-attached or separately packaged for easy identification
Documentation Included:
- Fitment verification chart
- Break-in procedure instructions
- Torque specifications
- Warranty information
6.3 Customer Feedback & Use Cases
Common Positive Reviews:
- “Excellent stopping power without the noise”
- “Much cleaner wheels compared to OEM pads”
- “Great value for professional-grade quality”
- “Perfect fit, no modifications needed”
Professional Installer Testimonials:
- Reduced callback rates for brake noise
- Customers appreciate cleaner wheels
- Reliable performance across diverse driving conditions
- Easy to source and stock
Real-World Applications:
Case Study 1 – Fleet Maintenance: A regional delivery fleet replaced brake pads on 25 Toyota Highlander vehicles. Results showed 40% reduction in brake dust complaints and extended rotor life by 20,000 miles compared to previous semi-metallic pads.
Case Study 2 – Independent Repair Shop: Shop reported 95% customer satisfaction rate with ceramic brake pad installations. Noise complaints decreased by 80% compared to budget aftermarket alternatives.
Case Study 3 – High-Mileage Commuter: Daily 80-mile commuter achieved 55,000 miles on single set of D1005 brake pads with normal driving conditions. Rotors required no resurfacing at pad replacement.
7. Commercial Information
7.1 Pricing Strategy
Wholesale Pricing Structure:
- Minimum Order Quantity (MOQ): 50 sets per order
- Price Tier 1 (50-199 sets): Competitive wholesale rate
- Price Tier 2 (200-499 sets): Volume discount applied
- Price Tier 3 (500+ sets): Maximum distributor pricing
Value Proposition:
- 30-40% savings versus dealership OEM pricing
- 15-25% better margin than premium aftermarket brands
- Competitive with economy alternatives while offering superior quality
Payment Terms:
- Net 30 for established distributors
- Net 15 or prepayment for new accounts
- Volume purchase financing available
- Seasonal promotional programs
7.2 Purchase Channels & Sales Policy
Primary Distribution Channels:
- Direct Factory Orders:
- Bulk purchasing for large distributors
- Container load pricing available
- Custom packaging options for private label
- Regional Warehouse Distribution:
- Faster fulfillment for smaller orders
- Consolidated shipping programs
- Drop-ship capabilities for qualified partners
- Authorized Distributor Network:
- Exclusive territory agreements available
- Marketing support provided
- Co-op advertising programs
Sales Policy Highlights:
- Authorized distributor program with protected territories
- Minimum order requirements apply
- Returns accepted for defective merchandise only (within 90 days)
- Satisfaction guarantee for quality issues
- Bulk order price locks available
7.3 After-Sales Service & Technical Support
Warranty Coverage:
- Standard Warranty: 12 months / 12,000 miles
- Extended Warranty: Available for qualified distributors
- Coverage Includes: Material defects and workmanship
- Exclusions: Normal wear, improper installation, abuse
Technical Support Services:
- Dedicated technical support hotline
- Email support for installation questions
- Cross-reference assistance
- Fitment verification services
- Installation training resources available
Returns & Claims Process:
- Contact customer service within warranty period
- Provide proof of purchase and installation details
- Photo documentation of alleged defect
- Authorized return merchandise authorization (RMA) issued
- Replacement shipped upon receipt of defective product
Customer Service Features:
- Responsive support team (24-48 hour response time)
- Technical installation guidance
- Troubleshooting assistance
- Bulk order tracking
- Dedicated account managers for large distributors
8. Market Positioning
8.1 Target Market Analysis
Primary Market Segments:
- Automotive Parts Distributors (40%)
- Regional warehouse distributors
- National parts chains
- Online automotive parts retailers
- Professional Repair Facilities (35%)
- Independent repair shops
- Toyota specialist shops
- Multi-brand service centers
- Fleet Maintenance Operations (15%)
- Corporate vehicle fleets
- Municipal and government fleets
- Delivery and transportation companies
- Dealership Service Departments (10%)
- Independent Toyota dealerships
- Multi-brand dealership groups
- Certified pre-owned programs
Geographic Focus:
- North American market primary target
- Expansion into South American markets
- European compatibility with Lexus applications
- Asia-Pacific distribution developing
8.2 Competitive Environment
Market Landscape:
Tier 1 Competitors (OEM):
- Toyota Genuine Parts
- Lexus OEM
- Aisin (Toyota Group)
Tier 2 Competitors (Premium Aftermarket):
- Akebono
- Bendix
- Brembo
- Wagner ThermoQuiet
- Bosch QuietCast
Tier 3 Competitors (Value Aftermarket):
- Duralast
- Raybestos
- ACDelco
- Centric Parts
Competitive Advantages:
- Price positioning between Tier 2 and Tier 3
- Quality matching or exceeding Tier 2
- Wholesale business model optimized for distributors
- Factory-direct sourcing eliminates middleman costs
Market Share Opportunity: The aftermarket brake pad market for Toyota Highlander represents significant volume due to:
- High vehicle sales numbers (200,000+ units annually 2013-2016)
- Vehicles entering high-mileage service cycle
- Growing preference for ceramic over semi-metallic
- Price sensitivity in current economic environment
8.3 Industry Background & Development Trends
Brake Pad Industry Evolution:
Historical Context:
- Traditional asbestos pads phased out in 1990s
- Semi-metallic became dominant technology
- Ceramic technology introduced early 2000s
- Premium ceramic now becoming mainstream
Current Industry Trends:
- Material Innovation:
- Copper-free formulations (environmental regulations)
- Advanced ceramic composites
- Carbon-ceramic for performance applications
- Eco-friendly manufacturing processes
- Market Dynamics:
- Growing DIY market for brake maintenance
- Online parts sales increasing
- Quality expectations rising among consumers
- Price transparency driving competition
- Vehicle Technology Impact:
- Larger, heavier SUVs require better braking
- Advanced driver assistance systems (ADAS) integration
- Electric and hybrid vehicles changing brake wear patterns
- Extended service intervals driving quality focus
Future Market Projections:
- Ceramic brake pad market share expected to reach 45% by 2027
- Continued growth in online auto parts sales
- Consolidation among distributors creating larger buying groups
- Emphasis on value-priced premium alternatives to OEM brake pads
8.4 Brand Story & Enterprise Strength
Manufacturing Excellence:
- Factory-direct production facilities
- ISO 9001 quality management certification
- Advanced testing laboratories
- Continuous improvement programs
Quality Commitment:
- Rigorous multi-point inspection process
- Material testing and verification
- Performance validation testing
- Customer satisfaction focus
Supply Chain Reliability:
- Established logistics partnerships
- Strategic inventory positioning
- Consistent production capacity
- Reliable delivery performance
Industry Experience:
- Decades of automotive friction material expertise
- Partnerships with major OEM suppliers
- Technical collaboration with vehicle manufacturers
- Proven track record in aftermarket distribution
9. Practical Usage Guidelines
9.1 Installation Instructions
Pre-Installation Checklist:
- [ ] Verify correct part number for vehicle year and model
- [ ] Inspect brake rotors for wear, warping, or damage
- [ ] Check brake fluid level and condition
- [ ] Gather necessary tools and supplies
- [ ] Review vehicle-specific torque specifications
Step-by-Step Installation Guide:
Preparation Phase:
- Park vehicle on level surface
- Engage parking brake (if working on front brakes only)
- Loosen wheel lug nuts before lifting
- Safely lift and support vehicle with jack stands
- Remove wheel assembly
Removal Phase: 6. Remove caliper bolts (typically 14-17mm) 7. Carefully lift caliper off rotor 8. Support caliper with wire or bungee cord (do not hang by brake hose) 9. Remove old brake pads from caliper bracket 10. Remove and inspect caliper hardware
Inspection Phase: 11. Measure rotor thickness (must meet minimum specification) 12. Check rotor surface for scoring, cracks, or excessive wear 13. Inspect caliper pistons for leaks or damage 14. Examine brake hoses for cracks or deterioration 15. Verify caliper slide pins move freely
Installation Phase: 16. Clean caliper bracket and slide pins 17. Apply brake lubricant to slide pins and contact points 18. Install new hardware if provided or reuse if in good condition 19. Compress caliper piston using appropriate tool 20. Install new brake pads with shims in caliper bracket 21. Carefully position caliper over new pads 22. Install and torque caliper bolts to specification (typically 25-30 ft-lbs) 23. Reinstall wheel assembly 24. Hand-tighten lug nuts
Final Steps: 25. Lower vehicle to ground 26. Torque wheel lug nuts to specification (typically 76-83 ft-lbs for Highlander) 27. Pump brake pedal firmly until solid pressure achieved 28. Check brake fluid level, add if necessary 29. Test brakes at low speed before driving 30. Perform proper break-in procedure
9.2 Break-in Procedure (CRITICAL)
Proper Bedding Process:
Why Break-in Matters: Proper break-in transfers a thin layer of friction material to the rotor surface, creating optimal braking performance and preventing noise, vibration, and premature wear.
Recommended Break-in Method:
Phase 1 – Initial Bedding (First 50 miles):
- Avoid hard braking
- Use gradual, moderate stops
- Allow brakes to cool between stops
- Avoid extended brake application (downhill driving)
Phase 2 – Progressive Bedding (50-150 miles):
- Perform 10-15 moderate stops from 40 mph to 10 mph
- Allow 30-60 seconds between stops for cooling
- Gradually increase braking force
- Avoid coming to complete stop during bedding sequence
Phase 3 – Final Bedding (150-250 miles):
- Perform 5-10 firm stops from 50-60 mph to 10 mph
- Use substantial pedal pressure (but not emergency braking)
- Allow adequate cooling time between stops
- Complete with gentle driving to allow final heat cycle
Break-in Don’ts:
- ❌ Do not perform emergency stops during break-in
- ❌ Avoid extended highway driving immediately after installation
- ❌ Don’t drag brakes on downhill grades
- ❌ Avoid heavy towing or hauling during first 250 miles
- ❌ Don’t park with hot brakes (allow cooling first)
9.3 Maintenance & Care Instructions
Inspection Schedule:
- Visual inspection every 5,000 miles
- Thickness measurement every 10,000 miles
- Complete brake system inspection annually
Warning Signs Requiring Attention:
- Squealing or grinding noises (after break-in period)
- Vibration or pulsation when braking
- Increased stopping distance
- Brake pedal feels soft or spongy
- Pulling to one side during braking
- Brake warning light illuminated
Maintenance Best Practices:
- Keep wheels clean to monitor brake dust levels
- Have rotors inspected when pads are at 50% life
- Replace brake fluid every 2-3 years
- Lubricate slide pins during inspections
- Address any brake issues immediately
9.4 Troubleshooting Guide
Common Issues & Solutions:
Issue: Squealing Noise
- Cause: Improper break-in, missing/damaged shims, or contamination
- Solution: Verify shims installed correctly, complete break-in procedure, check for contamination
Issue: Grinding Noise
- Cause: Worn pads, damaged rotors, or foreign debris
- Solution: Inspect pads and rotors immediately, replace if necessary
Issue: Vibration When Braking
- Cause: Warped rotors, uneven pad transfer, or loose components
- Solution: Check rotor runout, resurface or replace rotors, verify torque specs
Issue: Excessive Dust
- Cause: Incomplete break-in, aggressive driving, or defective pads
- Solution: Complete break-in procedure, adjust driving habits, verify ceramic formula
Issue: Poor Stopping Performance
- Cause: Contaminated pads, insufficient break-in, or air in system
- Solution: Complete break-in, bleed brake system, inspect for contamination
Issue: Pulling to One Side
- Cause: Uneven pad wear, stuck caliper, or contamination
- Solution: Inspect both sides equally, check caliper operation, verify equal pad installation
9.5 Safety Precautions & Warnings
Critical Safety Information:
⚠️ WARNING: Brake system work directly affects vehicle safety. If you are not experienced with brake service, have work performed by qualified technician.
Safety Requirements:
- Always use proper jack stands – never rely on jack alone
- Wear safety glasses when working with brake components
- Use gloves to avoid skin contact with brake dust
- Work in well-ventilated area
- Follow vehicle manufacturer’s safety procedures
Important Cautions:
- Brake dust may contain materials harmful if inhaled – avoid breathing dust
- Never use compressed air to clean brake components
- Do not allow brake fluid to contact painted surfaces
- Properly dispose of old brake pads and contaminated materials
- Keep brake components away from petroleum-based products
Brake Fluid Handling:
- Use only specified DOT 3 or DOT 4 brake fluid
- Never reuse old brake fluid
- Keep brake fluid containers sealed (absorbs moisture)
- Wipe up spills immediately
- Wash hands thoroughly after handling
9.6 Storage & Handling Recommendations
For Distributors & Installers:
Storage Conditions:
- Store in cool, dry environment (40-80°F optimal)
- Avoid direct sunlight exposure
- Keep away from petroleum products and solvents
- Maintain original packaging until installation
- Stack cartons properly to avoid damage
Shelf Life:
- Recommended use within 2 years of manufacture
- Inspect packaging before installation if stored long-term
- Verify shims and hardware remain intact
Handling Precautions:
- Avoid dropping or impacting packaged pads
- Handle with clean hands or gloves
- Do not touch friction surface with bare hands (oils reduce performance)
- Keep away from moisture and contaminants
9.7 Future Development & Product Updates
Ongoing Improvement Initiatives:
Material Research:
- Development of next-generation ceramic compounds
- Enhanced temperature stability formulations
- Reduced break-in period technologies
- Improved noise dampening innovations
Product Line Expansion:
- Additional Toyota/Lexus vehicle applications
- Performance-grade ceramic options
- Truck and SUV specific formulations
- Electric vehicle compatible formulations
Customer-Driven Enhancements:
- Feedback integration from professional installers
- Real-world performance data analysis
- Warranty claim pattern evaluation
- Continuous quality improvement programs
Sustainability Initiatives:
- Copper-free formula compliance
- Eco-friendly packaging materials
- Reduced environmental impact manufacturing
- Recycling programs for used brake components
10. Contact & Ordering Information
10.1 How to Order
Minimum Order Quantity: 50 Sets
Order Methods:
- Direct contact with sales representative
- Online distributor portal (for established accounts)
- Email orders to sales department
- Phone orders during business hours
Required Information:
- Company name and account number (if established)
- Shipping address
- Billing information
- Quantity required
- Preferred delivery timeframe
- Special instructions or requirements
10.2 Shipping & Logistics
Shipping Options:
- Standard ground freight (5-7 business days)
- Expedited shipping available (2-3 business days)
- International shipping (timing varies by destination)
- Container loads for very large orders
Packaging:
- Professional wholesale packaging
- Pallet shipments for large orders
- Protected packaging to prevent damage
- Clear labeling for easy identification
10.3 Quality Guarantee
Our Commitment: We stand behind the quality of every brake pad set. If any product fails to meet specifications or performance expectations due to manufacturing defect, we will replace it promptly at no charge.
Quality Assurance:
- 100% factory inspection
- Performance tested to FMSI standards
- Consistent manufacturing processes
- Traceability for quality control
For More Information: Contact your sales representative or technical support team for additional details, pricing information, or technical assistance.
This document is intended for professional automotive parts distributors, repair facilities, and qualified technicians. Product specifications and policies subject to change without notice.